The Airheads Beemer Club is a non-profit club reclaiming the 'Legendary Motorcycles of Germany'
Please take a moment to read the DISCLAIMER.





[ ad supports Snowbum's website ]

Petcocks, fuel filters, fuel tanks,
fuel flow amounts, re-fueling, tank cleaning.
Clam-shell models choke lever operation.
etc.

http://bmwmotorcycletech.info/fuelfltrs&petcocks.htm
1A
© Copyright 2018, R. Fleischer

PETCOCKS:

Each petcock is fastened to the tank by both right hand and left hand threads. As you rotate the large "nut" CW (facing from below), that tightens the nut to the tank while at the same time it brings up the petcock. The petcock large nut has to be FIRST engaged the proper amount onto the petcock BEFORE screwing it upwards to begin to engage the proper amount of tank threads. If you have never done this before you will have to fiddle with this until you get the right amount of petcock and nut threads assembled ...to start ...and finish...the petcock-to-tank fastening process. Once you learn, it is easy. You want approximately the same number of threads engaged on both the petcock and the tank after fully tightening.

BMW has used numerous petcocks over the Airhead production years. There are five types of petcocks normally seen on our Airhead motorcycles. All except the /5 bullet types are easily re-buildable. Usually this means that you unscrew some knurled or slot "nut" at the handle area (after removing a black trim cup, if it is there on your version), and you can replace a gasket that might be bad, or clean and very-faintly-lightly silicon grease the moving parts. You then have a much smoother operating petcock. On some there are one or two dimpled discs, which can be repaired with a shaped punch, lightly hit, for a better detent action; I usually don't bother. These discs have a locating tab. They can confuse, so take notice of how they were assembled as you take things apart. You cam figure it out, if you forgot to take notice.

Our petcocks have a Reserve function. Except for the bullet type, photo below, the handle long portion upwards towards the tank is the reserve position. Horizontal (either way) is always off. German "AUF" printed on the body/cap means on, not off. Handle lever downwards means on for the main part of the tank.

Early /5 Bullet Style Everbest Petcocks were different in how the handle indicated fuel flow, & the rotating handle affecting gas flow from was in the opposite way from standard piping flow. Standard industrial and home piping flow indication by a valve lever is that the lever handle points to the tank or to the outlet, for flow. Here is a sketch of the original slash-5 bullet petcock:

 slash5 petcock

This remainder of this article is only available for Airheads Beemer Club members. Please Log In..or..Click Here to join the Airheads Beemer Club, after which you will enjoy access this article and all members only content of the ABC web site. 

Return to Tech Tips

Connect to Snowbum's HomePage