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Swing Arm Boot Oil

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Rodney Spears
(@rodney-spears)
Posts: 13
Eminent Member Customer
Topic starter
 
[#3313]
I am slowly working my way through a 1976 R75 /6 "barn find". It is time to do the spline lube and see if the rear main seal is leaking. I took the clamps off the swing arm boot to get at the drive shaft bolts, and pulled back the top of the boot for a look and went to bed. This morning there was a good 1-2 oz of orange milky oil under the bike. I clean it up before taking a picture. I could still see some when I pulled the boot back (see photo).
 
1) Seems like quite a bit oil for something that should have none. I guess the output seal might be leaking?
2) It is orange because water got into the boot? The boot is still fairly pliable, so no major crack are apparent.
Any ideas what might have caused it and what to look for as I continue with removing the transmission?
 
Background: The previous owner bought it at auction and probably did not do anything but replace the transmission fluid.

 

 
Posted : 07/04/2026 13:40
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James Strickland
(@8053)
Posts: 454
Honorable Member
 

• The swing arm should have 150 cc's of oil. Some of it will pool in the drive shaft boot. Milky contamination in gear oil is water. I would guess that the orangish tint is rust.

 

Change the oil in the transmission, drive shaft, and final drive to have a clean starting point.


This post was modified 3 weeks ago by Richard W

former Airmarshal, IL.

 
Posted : 07/05/2026 07:10
Richard W
(@wobbly)
Posts: 2767
Member
 

• James has given you excellent advice and information. There are actually 3 reservoirs of gear oil in an /5 Airhead, and the drive shaft is one of those. The drive shaft U-joints and splines are lubricated by splash within the drive shaft housing. Some of that will end up in the drive shaft boot.

 

• The oil recommendations in your owner's manual are woefully out of date. In 1976 there was no such thing as synthetic gear oil or multi-viscosity gear oil. These newer oils are far, far superior and prove themselves by improving shifting and lowering the final drive running temp. 

I highly recommend the use of Valvoline 75W140 gear oil in all 3 housings. Two quarts will refresh all 3 reservoirs. The oil in these 3 reservoirs should be changed once a year, not due to mileage, but due to water accumulation. 


Owning an old Airhead is easy.
Keeping an old Airhead running great is the true test.

 
Posted : 07/06/2026 08:31
r0ckrat reacted

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