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[Solved] Fork Oil Leak

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Chuck Shultz
(@11951)
Posts: 5
Active Member
Topic starter
 
[#3293]

I have a 1973 R75/5 and I noticed a fork oil leak at the bottom left fork. I went ahead and replaced both sides fork oil and crush washer. The right side is good/dry but the left side keeps weeping. I have tightened the nut snug then tighter, (holding with an allen wrench at bottom) I have tried different size crush washers but the left side still weeps. Why is right side good/dry but not left, any thoughts, what inside the fork might cause this?

thanks

chuck


 
Posted : 05/28/2026 16:18
David Elkow
(@4949)
Posts: 394
Reputable Member
 

My bike is a /7, so I might be off - did you replace the washer inside the fork leg (on the bottom of the damper tube), or just the external washer under the nut?  To my knowledge, it’s the internal washer that is actually the seal.  If you haven’t been in there, there is also a hard plastic bumper ring that resides at the bottom of the fork leg. These typically decompose into a broken-gooey-mess over the years. I’d plan to replace those as well.


 
Posted : 05/29/2026 09:17
Chuck Shultz
(@11951)
Posts: 5
Active Member
Topic starter
 

I see a first fork rebuild in my future. thanks for the info.

chuck


This post was modified 3 weeks ago by Richard W
 
Posted : 05/29/2026 13:12
David Elkow
(@4949)
Posts: 394
Reputable Member
 

Trying to share a picture of the sealing washer on the damper tube. Red arrow. Had my sliders off to install new fork seals at the time. 


 
Posted : 05/29/2026 15:40
r0ckrat reacted
Chuck Shultz
(@11951)
Posts: 5
Active Member
Topic starter
 

If you saw the previous post*, R75/5 with weeping left fork. Thank you to David Elkow for your post and picture, to Max BMW parts file, and my Haynes manual.

Laying under the fork, i saw 2 ways for oil to leak. Through the small nut and washer at the center or through the large 30mm end cap threads. I cleaned and dried the rubber plug and put it back on the bottom of the fork. The next day i took it off, inside of the plug bone dry, the outside lip, of the plug, was wet with oil. The 30mm end cap threads were weeping.

The manual shows it is torqued to 85ft-lb and i don't have a 30mm socket. I got out my adjustable impact wrench (adjustable wrench and 2.5 lb sledge), yea I know, had the granddaughter sit on the bike and hold the handlebars. I gave my iimpact wrench a tap. Then I tapped harder and the nut turned. The weeping was a loose end cap. I tightened it a 1/4 turn and will buy a 30mm to torque correctly.

thanks all

chuck


This post was modified 5 days ago 2 times by Richard W
 
Posted : 05/31/2026 10:11
Richard W
(@wobbly)
Posts: 2752
Member
 

** NOTE

Mods have moved the Question part and the Answer part of this issue into one single thread so that future topic searchers have all the information contained in a single place.

 

PLEASE DO NOT SCATTER RESPONSES OVER MULTIPLE THREADS


Owning an old Airhead is easy.
Keeping an old Airhead running great is the true test.

 
Posted : 06/13/2026 05:40

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